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screen printing lawrenceville ga, t shirt printing lawrenceville ga, RBY Prints, Custom T shirts

Here at RBY Prints, we believe e-commerce fulfillment is the wave of the future. By using state of the art technology and processes, we can efficiently print, package, and ship directly to your customers. RBY stands for “Right By You” meaning we will do right by you and we are also right by your customers with our global fulfillment services. Our Services: ✅ Screen Print ✅ Direct-to-Garment ✅ Embroidery ✅ Direct-to-Film ✅ Heat Transfer Vinyl ✅ Dye Sublimation ✅ Banners, Flyers, Business Cards ✅ Fulfillment ✅ Graphic Design ✅ Website Development Contact us for all your printing needs! 📞 (+1) 470-292-3302 📩 info@rbyprints.com www.rbyprints.com

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T-Shirt Guide: Finding The Right Fabric For Screenprinting

As a business owner, you have to make countless decisions each day. Before you start a screen printing job, one of the most important decisions you’ll need to make is the t-shirt fabric you’ll use for the job. There are numerous t-shirt fabrics on the market today, so this decision may seem confusing.

RBY Prints offers affordable and high-quality t-shirts that are specifically made for screen printing jobs. The fabric experts have designed a comparison of different popular fabrics in this helpful t-shirt guide. Review these options closely so you can easily make the right decision for your next printing job.

100% Cotton

As one of the most popular t-shirt fabrics, cotton is soft and perfect for sensitive skin. It is often referred to as one of the best materials for screen printing since the outside is perfectly smooth. Most cotton t-shirts are lightweight but heavier weight options are available as well. There are several styles of cotton t-shirts offered through RBY Prints. Any of these affordable options are sure to look great with your screen-printed design. With cotton, it is important to keep in mind that t-shirts can shrink when dried in a machine so sizing up may be a good idea for many customers.

100% Polyester

The next type of fabric discussed in this t-shirt guide is often referred to as the “fitness fabric” due to its ability to dry quickly. Polyester is also known for holding its shape well, even though the wash and dry cycles. This fabric is resilient and comfortable, making it a great option for screen printing. If you want your branded shirts to last a long time, peruse RBY Prints polyester options. They include a wide variety of colors and fits so it’s easy to find the right blank canvas for your next printing project.

 

50/50 Blend

The 50/50 blend is also called “poly-cotton” by some brands because it’s a combination of both fabrics. T-shirts made with a 50/50 blend generally also hold shape well but are light and cool, making them perfect for everyday wear in hot environments. This fabric is popular with screen printers because it is wrinkle resistant and the inclusion of polyester gives it the strength to last through wash cycles. 50/50 blend options from Clothing Shop Online include several brands and styles at affordable prices.

 

Tri-blend

As a blend of cotton, polyester, and rayon, tri-blend is one of the most popular fabrics mentioned in this t-shirt guide. It is a favorite material for screen printers who are hoping for a “vintage” look for their projects. Tri-blend t-shirts are known for their extremely soft feel and they hold their shape well through washing without shrinking. Although tri-blend shirts are generally known as an expensive option for business owners who want to screen print, there are  several affordable tri-blend options available through RBY Prints.

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What is Direct to Garment (DTG) printing?

What is Direct to Garment (DTG) printing?

Learn about the history of dtg printing and its current market trends. Discover step-by-step the dtg printing process and realize why you should use dtg printing.

The history of DTG printing

Direct-to-Garment printing (DTG), also known as digital apparel printing, is a ground-breaking technology that surfaced in the late 90’s. Following in the footsteps of ordinary home printers, Direct-To-Garment printers print designs directly onto garments instead of paper. It, essentially, uses inkjet technology to print directly onto various textiles and garments, also well known for printing customized prints on t-shirts.

This fairly new technology surfaced in the USA in 1996 by Matthew Rhome’s first commercial DTG printer, the “Revolution”. Revolutionary for its time, originating from injection printers (1950) that were available in every office, Rhome started to wonder if they could print on various materials other than paper. Matthew Rhome was granted the first DTG patent in 2000. In 2005 white ink was introduced to the market, solving the problem of printing on dark garments. Trying to surpass screen printing’s limitations, between 2000-2013 Brother, Mimaki, Kornit and Polyprint introduced various DTG printers to the market as a worthwhile alternative to screen printing.

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Why use DTG printing?

DTG printing is the cost-effective way of printing on-demand, personalized garments for small-medium production runs. The lower the quantity and higher the color count, the more reason to use DTG printing for the job.

DTG Benefits

It’s Digital

With as little as a computer, printer and a heat press and you are ready to go. No separations, screen exposures or vinyl to week with DTG printing. The very low setup cost per job is what makes DTG printing the best option for small runs.

High print quality

Print the smallest detail, with multiple color options. Get a photo-realistic result in minutes. Also, the amount of color is endless with DTG and not dependent on how many colors you have on a press, like screen printing.

Personalization

Satisfy even the most demanding customer at the lowest cost. Provide turn-key solutions for their every need on the spot.

Optimized for short to medium productions

Direct-To-Garment printing is ideal for entry level businesses. Its automation and ease of use can produce short runs in minimum time without ink waste. Receive the optimum results with quick Return on Investment (ROI). Without difficulty, DTG can be incorporated into various business models with its wide variety of applications.

Eco-friendly

DTG printing allows low energy consumption and minimum ink waste. The water-based inks are environmentally friendly (OEKO-TEX ECO PASSPORT Certified) safe even for children.

 

 

 

 

 

 

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General Information about Screen Printing Plastisol Inks RBY Prints

The most popular ink used in the garment printing industry is Plastisol ink. Screen printing plastisol ink is easy to print with, does not dry in the screen, is opaque on dark garments, and features great adhesion to t-shirts, athletic jerseys, hoodies, heat transfers, and most textiles in general.

Plastisols are made up of two primary ingredients – PVC resin (a white powder) and plasticizer (a thick, clear liquid). Plastisol ink will not dry, or cure, at normal temperatures. They must be exposed at a temperature around 300 – 330º F (143-166º C) to be properly cured (dried).

Plastisol ink can be printed on many items that can withstand the heat required to cure the ink and is porous enough to permit good ink adhesion. They do not dye the threads of a fabric like traditional dye material. Plastisol screen printing ink wraps around the fibers and makes a mechanical bond with the fabric. Screen printing plastisols will not adhere to non-porous substrates such as plastic, metal, wood and glass. They also will not adhere to water-proof nylon material without adding a bonding agent/catalyst.

Screen Printing Mesh Selection When Printing Plastisol Inks

With so many different meshes to choose from, selecting the “best” mesh for your plastisol printing needs can be frustrating. Use the following information as a guide for choosing your screen mesh:

  • Glitter Plastisol Ink: Use 30 – 38 mesh
  • Athletic Prints: Use 60 – 85 mesh
  • Fleece Items: Use 60 – 110 mesh
  • Puff Inks: Use 60 – 85 mesh
  • Metallic Plastisol Ink: 60 – 85 mesh
  • Super Opaque/Bleed Resistant Plastisol: 60 – 85 mesh
  • Hot-Split Heat Transfers: 60 – 85 mesh
  • General Plastisol Prints: 110 – 125 mesh
  • Multi-Color, Wet-on-Wet Plastisol Printing: 180 – 200 mesh
  • Nylon Jacket Printing: 180 – 230 mesh
  • Simulated & 4-Color Process: 230 – 305 mesh

Screen Printing Mesh Selection When Printing Plastisol Inks

With so many different meshes to choose from, selecting the “best” mesh for your plastisol printing needs can be frustrating. Use the following information as a guide for choosing your screen mesh:

  • Glitter Plastisol Ink: Use 30 – 38 mesh
  • Athletic Prints: Use 60 – 85 mesh
  • Fleece Items: Use 60 – 110 mesh
  • Puff Inks: Use 60 – 85 mesh
  • Metallic Plastisol Ink: 60 – 85 mesh
  • Super Opaque/Bleed Resistant Plastisol: 60 – 85 mesh
  • Hot-Split Heat Transfers: 60 – 85 mesh
  • General Plastisol Prints: 110 – 125 mesh
  • Multi-Color, Wet-on-Wet Plastisol Printing: 180 – 200 mesh
  • Nylon Jacket Printing: 180 – 230 mesh
  • Simulated & 4-Color Process: 230 – 305 mesh

Screen Printing Emulsion Selection for Plastisol Ink

For plastisol inks use an SBQ or Dual-Cure Emulsion. Capillary films (like Ulano’s E-Z Films) are also ideal when screen printing halftones, heat transfers and when you want a very consistent film deposit. CDF film are also faster to use and eliminate pin-holds in the screen.

 

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  • 519 Hurricane Shoals Rd NE suite G, Lawrenceville
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